Where possible use a tap wrench to insert the easy out into the drilled hole of the
stud as this gives good tactile feedback when unscrewing the stud. Use freeze and
release on the stud to be removed with the easy out inserted and tightened ready
for turning. Slowly turn the easy out and eventually the stud starts to turn -
Repeat for the remaining broken studs.
The only difference was with the rear stud where it was not possible to use the tap
wrench due to lack of space. I resorted to using mole grips to grip the easy out
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Fitting the replacement studs
Before fitting the new studs I would suggest removing any remains of the old exhaust gasket and carbon which remain on the side of the cylinder head around the exhaust ports. I used a home made soft aluminium scrapper to do this and cleaned with WD40.
The new studs were easy to fit as none of the threads were damaged.
Good luck -
Replacement studs, washers, gaskets etc for the engine were obtained from Conceptua
Tuning -